Concrete Batching Plant Manfuacturers in India
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Manufacturers, Suppliers and Exporters of Concrete Batching Plant

What is Concrete Batching Plant?

 
 

A Concrete Batching Plant, also known as a Concrete Mixing Plant or a Concrete Batching Plant, is a facility that combines various ingredients to form concrete. These ingredients typically include water, cement, and aggregates such as sand or gravel, and admixtures, which enhance specific properties of the concrete mixture. These plants play a crucial role in the production of concrete, the very foundation upon which modern infrastructure stands.

What is the use of Asphalt Batch Mix Plant?

Concrete Batching Plants are used in the construction industry for the purpose of efficiently and accurately producing concrete, which is one of the most widely used construction materials worldwide. Concrete Batching Plants are essential for different construction projects, such as buildings, roads, bridges, dams, airports, and other infrastructure projects. They provide the necessary concrete needed for the construction of foundations, slabs, columns, beams, walls, and other structural elements. Concrete Batching Plants play a vital role in the construction industry by providing a reliable and efficient method for producing high-quality concrete, which is essential for the successful completion of various construction projects.

Technical Specification of Concrete Batching Plant :

Sr No. Detail CBP - 45 CBP - 60 CBP - 75
1 Concrete Theoretical Output/hour
(under ideal a. continuous operation condition)
45 cum 60 cum 75 cum
2 Aggregate Storage Bins (3 nos.)
One .In (send) Egli,Op. with Vtirator
lnline Compartment
Type-Bins. 4nos
lnline Compartment
Type-Bins. 4nos
lnline Compartment
Type-Bins. 4nos
3 Aggregate Charging Conveyor System
(In order to provide accurate Charging of the materials)
Weighing-System Equipped  with ElectroMagnetic.
S. type Load Cell.
4 nos 4 nos 4/5/nos
4 Charging Hopper YES YES YES
5 Charging Conveyor Chevron type/Deep
Bucket (optional)
Chevron type/Deep
Bucket (optional)
Chevron type/Deep
Bucket (optional)
6 Mixer Unit Twin Shaft (0.75 M3) Twin Shaft (1 M3) Twin Shaft (1.5 M3)
7 Cement/Filler Weighing System YES YES YES
   Electromagnetic 'S. type load cell 3 nos  4 nos  4 nos 
8 Cement Vibrator YES YES YES
9 Water Weighing System YES YES YES
Electromagnetic 'S. Type load cell 1 nos  1 nos  1 nos 
10 Admixer Weighing Systern YES YES YES
  Electromagnetic 'S. type Load Cell 1 nos  1 nos  1 nos 
11 Water Sprinkling/Gravity Discharge YES YES YES
12 Maximum Aggregate Size 60 MM 80 MM 80 MM
13 Cement Filling Hopper YES YES YES
  Capacity 1  cum 1  cum 1  cum
14 Cement Screw Conveyor WAM Make WAM Make WAM Make
15 Air Cornpressor 5 HP 5 HP 5 HP
16 Control Systern Automatic PLC Automatic PLC Automatic PLC
17 Discharge Hopper YES YES YES
18 Discharge Height 4 MTR 4 MTR 4 MTR

Key Components and Functions of Concrete Batching Plant:

  • Aggregate Bins and Weighing System: Aggregate bins store different types and sizes of aggregates (such as sand, gravel, and crushed stone) used in the concrete mix. The weighing system accurately measures the quantity of each aggregate before it's discharged into the mixing unit.
  • Conveyor Belts or Bucket Elevators: Conveyor belts or bucket elevators transport aggregates from the aggregate bins to the mixing unit. They ensure a continuous supply of aggregates at the required rate for batching.
  • Mixing Unit (Mixer): The mixing unit is the core component where all ingredients (aggregates, cement, water, and admixtures) are combined and mixed thoroughly to produce the desired concrete mix. The mixing unit can vary in design, including drum mixers, pan mixers, planetary mixers, or twin shaft mixers, depending on the specific application and production capacity.
  • Batch Plant Accessories: Various accessories, such as dust collectors, air compressors, water chillers, and heating systems, may be integrated into the batching plant to enhance operational efficiency, meet environmental regulations, and optimize production conditions.
  • Control System: The control system is the brain of the concrete batching plant, overseeing and managing the entire production process. It controls the operation of various components, monitors the batching process, adjusts mixing parameters, and ensures the consistency and quality of the concrete mix. Modern batching plants often feature advanced computerized control systems for precise and automated operation.

Conclusion:

In conclusion, the Concrete Batching Plant stands as a fundamental pillar in the realm of construction, embodying precision, efficiency, and reliability. As we journeyed through the intricacies of its components and functions, it became evident that this marvel of engineering serves as the beating heart of countless construction projects worldwide.