Manufacturers, Suppliers and Exporters of Asphalt Batch Mix Plant

What is an Asphalt Batch Mix Plant?


An Asphalt Batch Mix Plant is used to produce hot mix asphalt (HMA), a material used in the construction and maintenance of roads, highways and other paved surfaces. This type of plant is capable of producing a precise mixture of asphalt and other materials in batches, which is vital for achieving the desired quality and consistency in road construction.

What is the use of Asphalt Batch Mix Plant?

In order to create hot mix asphalt, a batch mix asphalt plant will combine bitumen, binder, and aggregates in a central mixer according to predetermined ratios and temperatures. Different batch sizes of hot mix asphalt are produced by a batch mix facility. In order to make hot mix asphalt, an Asphalt Batch Plant must first heat and weigh the aggregates, then heat and weigh the bitumen, weigh the filler material, and finally mix the aggregates, bitumen, and filler material. Depending on the mix material recipe that is selected in the control panel, the percentage of each item may change. Depending on the formula used, the aggregates' size and percentage will also change.

Asphalt Batch Mix Plant Components:

At the core of every Asphalt Batch Mix Plant lies a carefully orchestrated ensemble of components. From cold aggregate feeder bins and conveyor systems to the twin-shaft pugmill mixer and the hot mix storage silo, each element plays a pivotal role in the seamless production of asphalt. Understanding these components is key to appreciating the complexity and efficiency of the entire process.

  • Aggregates, Bitumen, and Filler : The success of any asphalt mix lies in achieving the right proportion of aggregates, bitumen, and filler materials. Asphalt batch mix plants excel in this regard, utilizing advanced control systems to ensure accurate weighing and blending. This precision not only enhances the quality of the asphalt mixture but also contributes to the longevity and durability of the constructed roads.
  • Efficiency and Cost-effectiveness : The use of asphalt batch mix plants significantly improves the efficiency of road construction projects. With the ability to produce large quantities of high-quality asphalt in a relatively short period, these plants contribute to timely project completion. Moreover, the cost-effectiveness of Asphalt Batch Mix Plants makes them a preferred choice for both public and private road construction ventures.

Asphalt Batch Mix Plant in India

Model  ABP - 80 ABP - 120 ABP - 160
Capacity 80 TPH 120 TPH 160 TPH

Key Components and Functions of an Asphalt Batch Mix Plant:

  • Cold Aggregate Feeder Bins: These bins store and supply the different sizes of aggregates (such as gravel, sand, and stone) that will be used in the asphalt mix.
  • Conveyor System: A conveyor system transports the cold aggregates to the drying drum
  • Drying Drum: The drying drum is where the aggregates are heated and dried before they are mixed with the asphalt. This process removes moisture from the aggregates, ensuring better adhesion with the asphalt binder.
  • Burner: The burner is responsible for heating the aggregates in the drying drum. It uses fuel to generate the necessary heat.
  • Twin-Shaft Pug mill Mixer: Once the aggregates are dried, they are mixed with the liquid asphalt binder in the twin-shaft pugmill mixer. This thorough mixing ensures a homogeneous and well-coated asphalt mixture.
  • Control Panel: The control panel is the nerve center of the asphalt batch mix plant, where operators can monitor and control various aspects of the production process, including temperature, mixing time, and material ratios.
  • Hot Mix Storage Silo: The finished hot mix asphalt is stored in a silo before it is transported to the construction site. The silo helps to maintain the temperature of the asphalt mix.